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kaolin
  • 2021-09-06 15:26
  • HCM

Kaolin is a common clay mineral in nature and a very important non-metallic mineral. Because of its white color, it is also called dolomite.

WHAT IS KAOLIN  


Kaolin is a common clay mineral in nature and a very important non-metallic mineral. Because of its white color, it is also called dolomite. The pure kaolin is white, fine, soft and soft, with good plasticity, fire resistance, suspension, adsorption and other physical properties. The world is rich in kaolin resources, with a total amount of about 20.9 billion tons, which is widely distributed. Countries such as China, the United States, the United Kingdom, Brazil, India, Bulgaria, Australia, Russia and other countries have high-quality kaolin resources. my country's kaolin mineral resources rank among the top in the world, with 267 proven mineral deposits and proven reserves of 2.91 billion tons.

 

USES OF KAOLIN

 

With the continuous economic development, the role of kaolin in social production has become increasingly prominent, and it is an essential mineral raw material for national economic construction. It is also widely used in industrial sectors such as rubber, plastics, refractory materials, petroleum refining, and cutting-edge technology in agriculture and national defense.

 

1. Paper industry:

Kaolin is used in papermaking, which can give the paper good covering performance and good coating gloss performance. It can also increase the whiteness, opacity, smoothness and printability of the paper, and greatly improve the quality of the paper.

 

2. Ceramic industry:

Kaolin is used in the field of ceramics, which is conducive to the formation of mullite and improves its chemical stability and sintering strength.

 

3. Petrochemical industry:

Kaolin can be used as a catalyst filler for petroleum cracking, and kaolin has high purity, which is good for making catalyst carriers.

 

4. Coating industry:

The main role of kaolin in paint is filler and pigment substitute. 

              

5. Rubber field:

Nano-grade kaolin can improve rubber's performance in terms of elasticity, flex resistance, dimensional stability, compression deformation and other properties.

 

6. Agriculture field:

The kaolin aqueous solution is used in agricultural fields such as fruit trees, grains, vegetables, etc., which can greatly reduce production costs and reduce the amount of pesticide residues in crops.

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KAOLIN POWDER MAKING PROCESS 


Kaolin raw material composition analysis table

SiO2

Al22O3

H2O

46.54%

39.5%

13.96%


Selection scheme of main machine for kaolin pulverizing

Product   specifications (mesh)

Superfine powder  325 mesh

Deep processing   of superfine powder (600-2000 mesh)

Equipment selection 

scheme

Vertical grinding mill or Raymond mill

Remarks: Select the host according to the output and fineness requirements.


1.Crushing of raw materials

The kaolin bulk material is crushed by the crusher to the fineness (15mm-50mm) that can enter the mill.

 

2. Milling

The crushed small pieces of kaolin are sent to the storage hopper by the elevator, and then sent to the grinding chamber of the mill evenly and quantitatively by the feeder for grinding.

 

3. Classification

The ground material is classified by the classification system, and the unqualified powder is classified by the classifier and returned to the main engine for re-grinding.

 

4. Collection of finished products

The powder that meets the fineness is separated and collected in the dust collector through the pipeline through the airflow. The collected finished powder is sent to the finished product silo by the conveying device through the discharge port, and then is packaged by a powder tanker or an automatic baler.

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ANALYSIS OF VARIOUS MILLS

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HLMX-1.jpg

HLM series vertical mill
HLMX series ultrafine vertical mill

Large-scale equipment and high output can meet large-scale production. 

Vertical mill has high stability. 

Disadvantages: high equipment investment costs.


It can produce 1250 mesh ultra-fine powder at one time, and the supporting multi-level classification system can produce the smallest 3μm powder. 

The equipment has high efficiency and high degree of spheroidization of the powder, making it an ideal equipment for producing high-quality micropowders. 

Disadvantages: The equipment investment cost is higher than that of the ring roller mill.



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HC-1.jpg
HCH Ring Roll Superfine Mill
HC series pendulum mill
The equipment has low investment cost
and low energy consumption. It is a
cost-effective ultra-fine powder processing equipment.
Disadvantages: low output of a single
machine, multiple equipment is required for planned production

Low investment cost, high output, low energy consumption, stable equipment, low noise.
Disadvantages: low output of single
machine, limited equipment large-scale.


CLASSIC CASE OF KAOLIN MILLING



Processing materials: pyrophyllite, kaolin

Fineness: 200 mesh D97

Output: 6-8t/h

Equipment configuration: 1 HC1700

 

Guilin Hongcheng pulverizer is well-known to everyone, and it is a very wise choice to choose to cooperate with such a company with a complete after-sales guarantee system. The Hongcheng kaolin mill is a new equipment that is a replacement of the traditional mill. The output is 30%-40% higher than the traditional Raymond mill. It greatly improves the production efficiency and unit of the unit mill. The output and the finished products produced are very competitive in the market and are very popular in our company.

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